Equipment repair options to reduce downtime and save you time and money
CDWdrives can help you minimize downtime and maximize productivity with our repair, refurbishment, retrofit, or replacement solutions.
3 min read
Diann Sobolewski : Nov 19, 2025, 11:19:41 AM
When your application demands immediate and reliable stopping power, you need performance you can count on right from the start. Standard catalog caliper and shaft-mounted brakes often require a time-consuming run-in period (known as burnishing) to reach their full torque capacity. CDWdrives eliminates this waiting game, offering specialized, value-added services to ensure maximum performance from the moment of installation. Maximize your braking power with dynamically burnished friction facings and custom engineered solutions
The Critical Need for Pre-Burnishing: Nearly all new spring-set brakes need to be run-in or burnished. This process properly mates the friction surfaces, which is essential for consistent action and maximum stopping power.
If a brake is applied as a holding brake, used for an emergency stop (E-Stop), or if maximum torque is required immediately, specifying a standard catalog product means you will not get the benefit of full torque capacity right away. This oversight can create critical safety or performance issues.
Fact: The out-of-box torque on a new, standard unit can be increased by approximately 20% through proper dynamic burnishing of the friction facings.
CDWdrives Solution: We provide (at no additional cost) spring-set brakes with dynamically burnished shoe assemblies, ensuring maximum torque capacity the moment you install them.
Dynamically burnishing of the friction facings
Before and After Burnishing
CDWdrives doesn't just pull a box from a shelf; we engineer, configure and test assemblies to meet your specific operational needs. Our commitment to value-added service means your components arrive installation-ready and calibrated:
These crucial features and advantages are generally not provided when purchasing standard catalog products.
CDWdrives has developed significant familiarity with products from leading manufacturers like Nexen. In our experience, these items are typically installed and set up incorrectly when sourced as standard parts. We leverage our expertise to:
We can also provide custom brake discs made to your exact specifications, and CAD files are available upon request to assist with integration.
To ensure you get maximum, reliable torque capacity out of the box—which is crucial in emergency stop situations or applications where standard products perform unsatisfactorily—specify CDWdrives part numbers to ensure maximum performance.
Contact us today with your braking requirements. Our sales and engineering departments will be happy to provide part numbers, selection assistance, and a quote for your application.
CDWdrives Modern Industrial Solutions
CDWdrives extends its value proposition beyond standard product supply by offering advanced custom-engineered solutions, including component fabrication and system design, to meet unique industrial needs. These solutions ensure that precise monitoring systems are integrated effectively and reliably with modern industrial technology.
Tailored Mounting and System Monitoring
Reliable system operation requires precise component placement. CDWdrives custom designs and manufactures mounting brackets and assemblies for specific applications demands. These custom-built solutions include brackets for proximity sensor to monitor the position of the brake.
We design our custom solutions to be easily integrated with Industry 4.0 advancements—commonly known as the Industrial Internet of Things (IoT)—to deliver substantial operational enhancements.
CDWdrives engineers work with clients to incorporate these new technologies into existing or custom-designed systems, ensuring reliability and maximizing efficiency for the modern industrial landscape.
CDWdrives provides reliable, high-efficiency braking systems that are engineered for your application. Our expertise and value-added services ensure immediate maximum braking performance.
Contact us today and discover the CDWdrives difference.
CDWdrives can help you minimize downtime and maximize productivity with our repair, refurbishment, retrofit, or replacement solutions.
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